Chemical Processing
You can change one fraction into another by one of three methods:
- breaking large hydrocarbons into smaller pieces (cracking)
- combining smaller pieces to make larger ones (unification)
- rearranging various pieces to make desired hydrocarbons (alteration)
Cracking
Cracking takes large hydrocarbons and breaks them into smaller ones.
Cracking takes large hydrocarbons and breaks them into smaller ones.
There are several types of cracking:
- Thermal - you heat large hydrocarbons at high temperatures (sometimes high pressures as well) until they break apart.
- steam - high temperature steam (1500 degrees Fahrenheit / 816 degrees Celsius) is used to break ethane, butane and naptha into ethylene and benzene, which are used to manufacture chemicals.
- visbreaking - residual from the distillation tower is heated (900 degrees Fahrenheit / 482 degrees Celsius), cooled with gas oil and rapidly burned (flashed) in a distillation tower. This process reduces the viscosity of heavy weight oils and produces tar.
- coking - residual from the distillation tower is heated to temperatures above 900 degrees Fahrenheit / 482 degrees Celsius until it cracks into heavy oil, gasoline and naphtha. When the process is done, a heavy, almost pure carbon residue is left (coke); the coke is cleaned from the cokers and sold.